DISCOVER THE EVENT

MARSILLI has extensive experience in providing segmented stator winding and production equipment for hybrid platforms. Considering the market’s growing focus on this technology, MARSILLI has organized this event to address some of the most common questions motor manufacturers face when approaching such projects, including:

  • Which motor topology should I choose?
  • How can I produce it efficiently?
  • What equipment do I need?
  • How can I optimize the design for manufacturing?

To help answer these questions and inspire the brilliant minds shaping the hybrid drive motors of tomorrow, MARSILLI invites you to book a one-on-one session with our experts during the event week — a unique opportunity to exchange ideas, explore solutions, and bring your next project to life.

WHAT YOU WILL GAIN

By joining this initiative, you will gain direct access to MARSILLI’s know-how in segmented stator winding and hybrid platform production, helping you move faster and with more confidence from concept to industrialization.

In a focused one-on-one session, you’ll be able to validate motor topologies, understand feasible manufacturing scenarios, identify the right equipment for your volumes and technical targets, and explore how to optimize your design for robust, scalable, and cost-effective production.

Beyond answers, you’ll walk away with a clearer roadmap, practical insights tailored to your project, and a trusted technical partner ready to support your next step.

Mass Production Solutions

During the scheduled sessions, our experts will listen to your needs and gather key information to present comparable cases and the solutions adopted to meet specific customer requirements. They will outline the advantages and limitations of each technology and guide you toward the most suitable approach to bring your project to life in line with your objectives.

They will also help you decide which level of automation is needed and what is the best equipment configuration and layout.

The core focus of these sessions will be on the winding processes required to achieve the highest possible filling factor and optimal layering, maximizing motor efficiency and torque.

Segmented Stator Winding Solutions

For hybrid stators, the most suitable solution is typically the segmented stator approach, implemented through our high-speed, high-precision spindle winders. These systems feature advanced winding algorithms that ensure precise control over the winding pattern, guaranteeing repeatability and quality.

In addition, the advanced wire tension control system eliminates bowed winding shapes and maintains minimal wire stress throughout the process. Thanks to its flexible winding scheme, the technology adapts easily to different coil geometries and production requirements, ensuring outstanding precision and consistency.

Of course, there are several operations before and after the winding stage—such as teeth preparation, wire connection, teeth roll-up, laser welding for lamination reshaping, and testing—all of which can be integrated into MARSILLI production lines and will also be part of the discussion.

Prototyping Experience

If you are still in the early stages of your hybrid motor project, you might feel overwhelmed by the wide range of available configurations—slot shapes, number of turns, wire selection, and more. Our team of experts can guide you through these complexities and introduce you to our co-engineering services, where our Lab and R&D engineers work alongside your team even before the production line is designed.

Design for Manufacturing

This collaborative approach helps refine the stator design to meet your performance targets, ensuring it is optimized for manufacturing. Moreover, we can support you with the production of dummy or functional samples to validate the design and conduct tests with your first prototypes.

Book your 1:1 meeting

Conference — book your 1:1 session